
Wafer Flangeless Ball Valve
Wafer Flangeless Ball Valve
Wafer-Style Body: A compact valve body designed for installation between compatible mating pipe flanges, subject to the specified connection and bolting arrangement.
Quarter-Turn Operation: A 90-degree rotation of the ball switches the valve between open and closed positions.
Application-Based Selection: Valve size, pressure rating, body material, seat material, and operating method should match the process medium and working conditions.
Key Features and Design
Body, Ball and Sealing Structure
- Compact Installation: A short body design can reduce the space required for valve installation compared with some conventional flanged valve designs. Actual space savings depend on the selected model.
- Port Options: Full-port and reduced-port configurations may be specified according to flow requirements and available models.
- Seat Selection: PTFE, reinforced PTFE, PEEK, Devlon, or metal seats may be considered where available, subject to media compatibility, pressure, temperature, and sealing requirements.
Stem and Actuation Options
- Stem Sealing: Stem and packing configurations should be confirmed against the product design and specified operating conditions.
- Manual or Automated Operation: Lever, gear operator, pneumatic actuator, or electric actuator options can be specified according to the available valve configuration.
- Mounting Interface: Confirm the top mounting dimensions and actuator
Technical Specifications
|
Parameter |
Specification / Selection Basis |
|
Valve Type |
Wafer Flangeless Ball Valve |
|
Nominal Size |
Confirm available DN / NPS range |
|
Pressure Rating |
Confirm model-specific PN or ASME Class rating |
|
Body Material |
Available grades to be confirmed, such as WCB, CF8, CF8M, or duplex stainless steel |
|
Ball and Stem Material |
Confirm available grades and material combinations |
|
Seat Material |
Confirm available soft-seat or metal-seat options |
|
Port Configuration |
Full Port / Reduced Port, where available |
|
Connection Interface |
Confirm mating flange standard, dimensions, and bolting arrangement |
|
Face-to-Face Dimension |
Manufacturer drawing or applicable dimensional standard |
|
Operating Temperature |
Confirm according to seat material, pressure rating, and service conditions |
|
Design Standard |
Confirm applicable valve design standard |
|
Testing Standard |
Confirm applicable shell and seat test requirements |
|
Fire-Safe Design |
Optional only where available and supported by applicable qualification |
|
Operation |
Lever / Gear / Pneumatic / Electric, subject to model availability |
|
Documentation |
Datasheet, dimensional drawings, material certificates, and test reports as agreed |
Applications
Industrial Process Piping: On-off isolation for compatible process fluids when the pressure, temperature, and material requirements are satisfied.
Equipment Skids and OEM Systems: Compact installation for packaged equipment, utility modules, and space-constrained piping assemblies.
Utility Services: Potential use in compressed air, cooling water, and other compatible utility systems, subject to the valve's approved service limits.
Configuration Options
Material and Seat Selection: Specify the process medium, operating pressure, temperature range, and required leakage performance.
Actuation: Provide the required operating method, actuator supply conditions, control signal, and accessory requirements.
Special Requirements: Confirm whether fire-safe qualification, anti-static construction, locking devices, or other project-specific features are required and available.
Material and Dimensional Verification
Material Traceability: Material certificates can be specified for applicable components, subject to the agreed supply scope and documentation requirements.
Dimensional Inspection: Critical dimensions should be checked against approved drawings and the applicable inspection plan.
Configuration Verification: Body, ball, stem, seat, and operating components should be verified against the approved bill of materials.
Pressure Testing and Documentation
Shell Test: Conducted according to the confirmed inspection standard, test pressure, and acceptance criteria.
Seat Leakage Test: Test method and acceptance limits should be specified according to the applicable standard and required leakage class.
Inspection Records: Available documentation may include dimensional inspection records, material certificates, and pressure or leakage test reports, as agreed before ordering.
RFQ Requirements
Information for Accurate Quotation
Valve Requirements: Quantity, nominal size, port configuration, pressure rating, and required face-to-face dimensions.
Operating Conditions: Process medium, normal and maximum pressure, minimum and maximum temperature, and operating frequency.
Connection and Materials: Mating flange standard, body and trim materials, seat material, and required leakage criteria.
Operation and Documentation: Manual or actuator operation, actuator specifications, inspection requirements, certificates, and third-party inspection needs.
Frequently Asked Questions
Q: What is a wafer flangeless ball valve?
A: It is a ball valve with a compact body intended for installation between compatible mating flanges. The exact bolting arrangement and dimensional compatibility must be verified using the manufacturer's installation drawing.
Q: How can I check compatibility with existing pipe flanges?
A: Confirm the nominal size, pressure rating, face-to-face dimension, flange standard, bolt pattern, and available installation clearance. Do not rely on nominal size alone.
Q: How do I select the correct seat material?
A: Selection depends on the process medium, operating pressure, temperature range, and required leakage performance. Confirm chemical compatibility and the allowable pressure-temperature limits for the specific seat and valve model.
Q: Can the valve be equipped with a pneumatic or electric actuator?
A: Actuation may be available depending on the valve model and mounting interface. Confirm the mounting dimensions, operating torque, actuator supply conditions, and required control accessories before ordering.
Q: What inspection documents can be supplied?
A: Depending on the agreed scope, documentation may include material certificates, dimensional inspection records, and shell and seat leakage test reports. Confirm the applicable standards, certificate requirements, and third-party inspection arrangements before placing the order.
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