Wafer Flangeless Ball Valve

Wafer Flangeless Ball Valve

A compact valve body designed for installation between compatible mating pipe flanges, subject to the specified connection and bolting arrangement.
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Product Introduction

Wafer Flangeless Ball Valve

 

Wafer-Style Body: A compact valve body designed for installation between compatible mating pipe flanges, subject to the specified connection and bolting arrangement.
Quarter-Turn Operation: A 90-degree rotation of the ball switches the valve between open and closed positions.
Application-Based Selection: Valve size, pressure rating, body material, seat material, and operating method should match the process medium and working conditions.

 

Key Features and Design

 

 

Body, Ball and Sealing Structure

  • Compact Installation: A short body design can reduce the space required for valve installation compared with some conventional flanged valve designs. Actual space savings depend on the selected model.
  • Port Options: Full-port and reduced-port configurations may be specified according to flow requirements and available models.
  • Seat Selection: PTFE, reinforced PTFE, PEEK, Devlon, or metal seats may be considered where available, subject to media compatibility, pressure, temperature, and sealing requirements.

Stem and Actuation Options

  • Stem Sealing: Stem and packing configurations should be confirmed against the product design and specified operating conditions.
  • Manual or Automated Operation: Lever, gear operator, pneumatic actuator, or electric actuator options can be specified according to the available valve configuration.
  • Mounting Interface: Confirm the top mounting dimensions and actuator

 

Technical Specifications

 

Parameter

Specification / Selection Basis

Valve Type

Wafer Flangeless Ball Valve

Nominal Size

Confirm available DN / NPS range

Pressure Rating

Confirm model-specific PN or ASME Class rating

Body Material

Available grades to be confirmed, such as WCB, CF8, CF8M, or duplex stainless steel

Ball and Stem Material

Confirm available grades and material combinations

Seat Material

Confirm available soft-seat or metal-seat options

Port Configuration

Full Port / Reduced Port, where available

Connection Interface

Confirm mating flange standard, dimensions, and bolting arrangement

Face-to-Face Dimension

Manufacturer drawing or applicable dimensional standard

Operating Temperature

Confirm according to seat material, pressure rating, and service conditions

Design Standard

Confirm applicable valve design standard

Testing Standard

Confirm applicable shell and seat test requirements

Fire-Safe Design

Optional only where available and supported by applicable qualification

Operation

Lever / Gear / Pneumatic / Electric, subject to model availability

Documentation

Datasheet, dimensional drawings, material certificates, and test reports as agreed

 

Applications

 

Industrial Process Piping: On-off isolation for compatible process fluids when the pressure, temperature, and material requirements are satisfied.

Equipment Skids and OEM Systems: Compact installation for packaged equipment, utility modules, and space-constrained piping assemblies.

Utility Services: Potential use in compressed air, cooling water, and other compatible utility systems, subject to the valve's approved service limits.

 

Configuration Options

 

Material and Seat Selection: Specify the process medium, operating pressure, temperature range, and required leakage performance.

Actuation: Provide the required operating method, actuator supply conditions, control signal, and accessory requirements.

Special Requirements: Confirm whether fire-safe qualification, anti-static construction, locking devices, or other project-specific features are required and available.

 

Material and Dimensional Verification

 

Material Traceability: Material certificates can be specified for applicable components, subject to the agreed supply scope and documentation requirements.

Dimensional Inspection: Critical dimensions should be checked against approved drawings and the applicable inspection plan.

Configuration Verification: Body, ball, stem, seat, and operating components should be verified against the approved bill of materials.

 

Pressure Testing and Documentation

 

Shell Test: Conducted according to the confirmed inspection standard, test pressure, and acceptance criteria.

Seat Leakage Test: Test method and acceptance limits should be specified according to the applicable standard and required leakage class.

Inspection Records: Available documentation may include dimensional inspection records, material certificates, and pressure or leakage test reports, as agreed before ordering.

 

RFQ Requirements

 

Information for Accurate Quotation

Valve Requirements: Quantity, nominal size, port configuration, pressure rating, and required face-to-face dimensions.

Operating Conditions: Process medium, normal and maximum pressure, minimum and maximum temperature, and operating frequency.

Connection and Materials: Mating flange standard, body and trim materials, seat material, and required leakage criteria.

Operation and Documentation: Manual or actuator operation, actuator specifications, inspection requirements, certificates, and third-party inspection needs.

 

Frequently Asked Questions

 

Q: What is a wafer flangeless ball valve?

A: It is a ball valve with a compact body intended for installation between compatible mating flanges. The exact bolting arrangement and dimensional compatibility must be verified using the manufacturer's installation drawing.

Q: How can I check compatibility with existing pipe flanges?

A: Confirm the nominal size, pressure rating, face-to-face dimension, flange standard, bolt pattern, and available installation clearance. Do not rely on nominal size alone.

Q: How do I select the correct seat material?

A: Selection depends on the process medium, operating pressure, temperature range, and required leakage performance. Confirm chemical compatibility and the allowable pressure-temperature limits for the specific seat and valve model.

Q: Can the valve be equipped with a pneumatic or electric actuator?

A: Actuation may be available depending on the valve model and mounting interface. Confirm the mounting dimensions, operating torque, actuator supply conditions, and required control accessories before ordering.

Q: What inspection documents can be supplied?

A: Depending on the agreed scope, documentation may include material certificates, dimensional inspection records, and shell and seat leakage test reports. Confirm the applicable standards, certificate requirements, and third-party inspection arrangements before placing the order.

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